Ford Recalls Nearly 274,000 SUVs Over Brake Failure Risk: What Drivers Need to Know.

Ford has issued a major recall affecting nearly 274,000 Expedition and Lincoln Navigator SUVs in the U.S. due to a critical brake issue that could lead to braking function loss, heightening the risk of crashes.

The recall, announced on May 15, 2025, targets vehicles from the 2022 to 2024 model years. According to the National Highway Traffic Safety Administration (NHTSA), a potential manufacturing defect may cause the front brake lines to rub against the engine air cleaner outlet pipe, resulting in brake fluid leaks or complete brake failure.

While Ford estimates only 1% of the recalled vehicles are affected, the company has received 45 warranty reports of front brake line leaks as of April 17, 2025. Ford has not linked the issue to any accidents or injuries, but the recall highlights the company's proactive approach to addressing safety concerns.

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Scope and Impact of the Recall

The recall encompasses 223,315 Ford Expeditions and 50,474 Lincoln Navigators. Affected drivers may notice increased brake pedal travel, requiring harder presses to stop the vehicle, or an illuminated red brake warning light indicating low brake fluid levels.

Recent online discussions highlight growing driver concerns about brake reliability in large SUVs, with some owners reporting similar issues in non-recalled models. Ford’s recall aligns with heightened scrutiny on automotive safety, as regulators push for stricter oversight of manufacturing defects.

Did You Know?
Ford’s Expedition and Navigator models are among the top-selling large SUVs in the U.S., with over 80,000 units sold in 2024 alone, according to recent automotive sales data. Their popularity underscores the urgency of addressing this recall promptly.

Ford’s Response and Next Steps

To address the issue, Ford and Lincoln dealers will inspect the front brake lines of affected vehicles and replace them or the air cleaner outlet pipe if needed, at no cost to owners. Dealer notifications commenced on May 14, 2025, and Ford plans to mail owner letters between May 26 and May 30.

Drivers can check if their vehicle is included by visiting the NHTSA website or Ford’s recall lookup page, using recall number 25S47. Ford encourages prompt action to prevent potential safety risks.

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Driver Guidance and Safety Tips

Until repairs are completed, drivers should monitor for signs of brake issues, such as a spongy pedal or warning lights, and contact a dealer immediately if symptoms appear. Regular brake fluid checks can also help detect leaks early.

Ford has emphasized that safety is a priority, and the company is working swiftly to resolve the issue. For additional support, owners can contact Ford’s customer service or visit an authorized dealer.